Kurt J. Lesker Company | Manufacturing Capabilities

The Kurt J. Lesker Company is a leader in the design and manufacturing of vacuum technology solutions for your research and production applications. From the simplest components and fittings to intricate vacuum chambers and precision computer-controlled deposition systems, our company works with you to devise sound, economical solutions for all of your vacuum science needs. Read about our engineering and manufacturing capabilities, clean room assembly and testing areas, and our overall commitment to quality to learn why KJLC is your solution.

Kurt J. Lesker Company Capabilities Video

Take a virtual tour of our US headquarters located in Clairton Pennsylvania. This short flash video demonstrates some of the company and manufacturing capabilities that we possess to help make us your primary vacuum supplier.

Engineering & Design

3D Model of a Spherical Chamber available for
download from www.lesker.com

We transform your design ideas and specifications into proven blueprints that satisfy your vacuum process application.

Mechanical, Electrical, and Software Engineers specializing in vacuum technology
Utilizing industry standard software like SolidEdge, AutoCAD, Mechanical Desktop, and ANSYS
3D Modeling, Control Automation, and Finite Element Analysis
Simulation of thermal, electrical, and magnetic properties
SolidEdge design models downloaded directly into MasterCAM CNC machining software

Machining & Scheduling

Our state of the art machine shop is equipped to tackle any size project while maximizing throughput.

Expansive shop area consisting of machining centers, welding stations, and raw stock stores
CNC work centers, multi-spindle lathes, horizontal and vertical mills from industry leaders like Mazak and Kuraki
4-axis machining centers with precision accuracy and repeatability
Automatic tooling and gantry robot loading maximize throughput
All machining centers use sulfur-free, [vacuum friendly] biodegradable coolant to reduce outgassing

Vast raw stock and component stores aide JIT manufacturing

CNC Turning center featuring dual spindle, dual turret design with automatic robotic loading ideal for long run production

Expert scheduling and proper tooling accommodate both short-run specials and long-run commodities
Flexible robotic fixturing and precise laser alignment of weldable components ensure precision and repeatability
Comprehensive 304L & 316L stainless steel rod, bar, plate, tube, and hemisphere stockroom for JIT manufacturing
Finishing options include #8 mirror, #4 brushed, bead blasted, #1 mill, surface or blanchard ground, and electropolish, among others

Cleaning & Inspection

Our stringent cleaning & cutting-edge technology driven inspection techniques ensure both vacuum integrity and customer satisfaction.

Precision measuring techniques using portable CMM inspection arm accurate to within 0.0005 in.
All seals, welds, and flanges are both visually inspected and helium leak checked to ensure integrity
Helium leak detectors, sensitive to less than 1x10^-9 Torr L/sec, are regularly calibrated for maximum accuracy

Running a helium leak check probe along the seals of a custom box chamber

CAM2, Computer-aided manufacturing measurement device for precise, graphical analysis of dimensions and tolerances

Rigorous, diversified vacuum cleaning processes for total cleanliness and vacuum compatibility
All ports are foil packed and capped for protection
All components disassembled for shipping are expertly packed and bagged to minimize moisture on vacuum surfaces

Clean Room Assembly & Test

Installing internal fixturing on a CMS-18 Deposition System
in one of our clean room assembly areas

Our clean rooms provide the necessary environment for vacuum system, sub-assembly, and chamber assembly and testing.

Three large clean room areas in the US and UK
Components and systems assembled in a clean environment using protective wear to prevent contamination
Functional testing of equipment to standard procedures and customer specifications
Fabrication shop for immediate modifications and support
On-site system and subassembly installation and start-up
On-site customer training and detailed step by step user manuals provided

Our Proud List of Lesker Manufactured Vacuum Products

Proven products and designs based on our industry leading experience in the vacuum technology field for over 50 years.

Computer Controlled Deposition Systems

R&D Sputtering and e-Beam Systems
OLED Production Systems
Cluster Tools

HV & UHV Chambers

Small, standard offerings for R&D
Large, custom designs for Production
Bell Jars, Service Wells & Feedthrough Collars

System Sub-Assemblies

Standard Platforms & Pumping Packages
Custom Engineered Solutions

Torus^® Circular & Linear Sputtering Cathodes
Flanges & Components

CF, KF(QF), & ISO Flanges
Elbows, Tees, Crosses, Flanged Tubing, and other fittings
OFHC Copper Gaskets

Electrical Feedthroughs

Kurt J. Lesker Company's Commitment to Manufacturing Excellence

Doyle Center for Manufacturing Technology Initiative

The Doyle Center for Manufacturing Technology was formed as the centralized source of technological assistance enabling Small Manufacturing Enterprises (SMEs) to meet the US Department of Defense's requirements for agile manufacturing. Through research, development and implementation of state-of-the-art manufacturing tools for SMEs, the Doyle Center provides responsive and cost-effective supply chain management systems for the DoD. The Kurt J. Lesker Company is not only a proud member of the Doyle Center but is also represented on their board of directors. (learn more)