KL-5 is a silicone resin used primarily for sealing leaks in high and ultra-high vacuum systems. At 50°C the weight loss after 175 hours in vacuum is only 0.000005 grams/cm2 compared to 0.01 grams/cm2 for epoxy compounds. Residual gas analysis indicates no evidence of hydrocarbons or other contamination arising from KL-5 used on systems capable of attaining ultimate pressures of 1 x 10-12 Torr.
KL-5 will seal leaks as large as 4 micron liters per second on systems under evacuation. The sealant will repair larger leaks if the system is at atmospheric pressure. The vapor pressure of the sealant is highest when initially sprayed or painted on the system. The vapor pressure can be reduced to nearly that of most metals by simply curing with a modest amount of heat.
KL-5 is extremely useful as a cement for sealing all kinds of optical windows and CRT glass to wire feedthroughs. It will substantially reduce the IR reflectivity of metals and will produce higher emissivity levels for better heat transfer.
KL-5 has expansive application as an adhesive at cryogenic temperatures as well as good radiation resistance. The sealant's durability will survive the environment of space without adverse effect on the product or the spacecraft itself. Available in both aerosol cans and bottles KL-5 can withstand repeated temperature cycling from liquid helium temperatures to 450°C over long intervals of time.
APPLICATION: Prior to using the sealant, surface dirt should be removed from the suspected area. Any hydrocarbon solvent is recommended for removal of greasy surface dirt. New systems can be sprayed or painted directly.
CURING: Recommended cure times are 30 minutes at 200°C, 15 minutes at 250°C. Curing can also be effected at room temperature but requires a period of several days.
REMOVAL: In event it is desirable to remove the sealant, cured sealant is easily removed with any acetate, ketone, or ester solvent. The uncured sealant can be removed by wiping with any standard hydrocarbon solvent.
|Max. Leak Size|
(that can be sealed)
|Ave. Curing Times|
Ultimate Pressures of
Steady State Weight Loss of Materials Tested
|KL-5||1.6 x 10-8 grams/cm2/hr|
|Epoxy Molding Compounds||2.6 x 10-7 grams/cm2/hr|
|Nylons & Delrins||4.0 x 10-7 grams/cm2/hr|
|Epoxy (Room Temp. Cure)||6.4 x 10-7 grams/cm2/hr|
|Wire Insulation||1.0 x 10-5 grams/cm2/hr|
|Silicone Rubber (RTV)||1.0 x 10-4 grams/cm2/hr|
- Glass to Metal Interfaces
- Electrical Feedthroughs
KL-5 eliminates leaks in both metal and glass components of ultra-high vacuum systems. Its superior electrical resistivity makes it extremely useful for making permanent repairs in all types of glass vacuum gauge tubes and preventing the flow of gasses through faulty seals around electrodes.
All dimensions listed below, unless otherwise stated, are in grams.